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Beechwood Spatula

A flow form spatula cut from a 12" x 4" x 2' block of Beechwood.

Beechwood spatula low angle view
Table of Contents
Orthographic Sketches

To make a flow form spatula, I first started by sketching the top and side views, to be projected onto a rectangular prism to visualize the final form.

ortho sketches
Explanatory sketch describing orthographic projection
top view

side view

Experimental orthographic sketch
Directional orthographic sketch
Directional orthographic sketch
Directional orthographic sketch

I experimented with form and flow of curvature and used either a curved line to guide the forms, or a straight line for the form to be directed about.

foam prototypes
Foam Prototypes

I prototyped my sketches with expanded polystyrene and tooling board.

Prototype 1

With a guiding line, the spatula curves inwards as you hold it to the pan, so you can keep your hand parallel to the pan without needing to twist your arm inward to use the spatula. However, the curved guiding line doesn’t provide ample control and is unintuitive. This spatula helped me understand the translation from 2D to 3D better, and understand that it might be better to have a guiding line that's straight instead of curved to be more ergonomic.

Prototype 1 orthographic sketch
Prototype 1 foam model
Prototype 2

The handle and top edge offset each other, creating a continuous line that will carry through the form into the user’s forearm, extending the axis of rotation from the arm to the tip of the spatula. The guiding line provides a more clear axis or rotation than the previous prototype. There is much to be improved, starting with a continuation of the straight line through the side profile, as well as mirroring the top view of the spatula to create a right-handed version.

Prototype 2 orthographic sketch
Prototype 2 foam model
Prototype 3

To create more cohesion between the top and side views, I created unified points of diversion to align the top and side views. I also tilted the side view to elongate the thin section of short wood grain in the middle, in hopes of strengthening the integrity of this spatula. I created fillets on the organic curves of the spatula, and accentuated the corners along the directional and parallel lines.

Prototype 2B orthographic sketch annotations
Prototype 2B foam model
final fab
Final Fabrication

I taped the exact orthographic top and side views to the Beechwood block. I then used the bandsaw to cut out the top view, taped the wood back together, then cut the side view. I used files, rasps, and sandpaper to add fillets and chamfers

Block of beechwood that spatula was cut from, alongside the actual spatula
Block of beechwood that spatula was cut from, alongside the actual spatula
Final sketched template for the top and side orthographic views

I added more surface area to the top flipping portion. I also allotted even more room for sanding.

Block of beechwood in sections cut to create the spatula.
Finished Product
final spatula images
Beechwood spatula top view
Beechwood spatula side view showing straight lines along the bottom of the handle and the top of the spatula.
Beechwood spatula side view showing straight lines along the bottom of the handle and the top of the spatula
Beechwood spatula tilted top view
Beechwood spatula low angle view
Beechwood spatula in hand
Poster of the Beechwood spatula showing process, orthographic views, and rationale.
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